Case 01A question about one delivery
In a common routine the answer is assembled from the tank sample and the lab log of that day.
With the probe: the load has its own time-stamped reading, exportable in minutes.
Hydrite Ag & Sulfur / Use cases
Use casesThree situations across the Ag & Sulfur plants.
Each case starts with a common way the decision is taken and shows what changes when the value comes from the line.
01Situations from the shift
Where a reading in the line changes the decision.
Case 01
Case 02A concentration step on the reaction line
A new target is confirmed on a sample once the line has settled.
With the probe: the thiosulfate trend shows when the line has settled at the new target, and the tank receives liquor on target sooner.
Case 03New capacity coming online
A new line starts on the sampling routine of the old ones, and the first campaigns teach the process window.
With the probe: the connection is built in, a model from the existing liquor is the starting point, and the window is on record from the first campaign.
02Reference case
What a documented deployment returned, at a resin plant.
These figures come from a phenol-formaldehyde resin producer that runs a Spectrally probe with the self-cleaning module on its reactor. The chemistry differs from a thiosulfate liquor; your feasibility study quantifies the gain on your own line.
Payback
~6.5mo
Return on the installation at a phenol-formaldehyde resin plant.
Savings per year
+$200k
On one line and one reactor at the same plant.
OEE
>66%
Up from about 58%, with availability, performance and quality all higher.
Data per batch
~750
Readings per batch, one every 30 s, against about four lab results.
03What your study returns
What the feasibility study hands back.
Model
A model per liquor
Thiosulfate, sulfate and homogeneity, checked against the lab methods at each plant.
Points
The first points per plant
Recommended locations, with process connection and holder.
Savings case
Your numbers
The gain quantified as a documented scenario on your own data.
Plan
A plant-by-plant timeline
Installation, validation against each lab, training and integration.
Aleksandra Łukasiewicz
Head of International Sales
Hope you find it interesting. Please contact us and talk about our analysis in detail.
a.lukasiewicz@gekkophotonics.com+1 804 593 0282