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Inline Raman · Formaldehyde & amino resins

Read the reaction as it happens.

Spectrally™ puts a self-cleaning Raman probe straight into your PF, UF, MUF/MF and UFC reactors. Free formaldehyde, free phenol, F/U molar ratio, solids and the condensation endpoint - measured in seconds, in-process, with no sampling and no reagents.

< 5 s to a process value 0 sampling · 0 reagents 24/7 self-cleaning probe Automatic calibration
Chemistry
PF · UF · MUF/MF · UFC

Phenol, urea and melamine condensation with formaldehyde, plus formalin and methanol-to-HCHO upstream.

Master variable
F/U & F/Ph molar ratio

The ratio that sets reactivity - measured live instead of inferred after the batch.

Reference technique
Raman spectroscopy

The core of the Spectrally platform - around 70% of the measurement portfolio.

Where it sits
In the reactor, 24/7

Immersion probe in the reactor or line, feeding your PLC / DCS continuously.

02 The gap you know too well

The reaction does not wait for the lab.

Residual phenol and formaldehyde come back from offline HPLC and titration 20 to 45 minutes later - while the condensation keeps running. By then, the window to correct has usually closed.

Offline lab loop
20-45min

Sample, walk to the lab, run HPLC or titration, wait, report. Batch-to-batch F/U variance only surfaces as a reactivity problem at your customer - after the resin has shipped. Miss the endpoint and the batch over-condenses into scrap.

Spectrally inline
< 5s

The probe reads the reactor continuously and streams values to your control system. The endpoint is caught while you can still act on it - so the offline methods become verification, not the bottleneck.

Measurement
0s

Spectrum to a process value, continuously.

Lab lag removed
0min

Up to 45 minutes of HPLC / titration wait, gone.

Phenol accuracy
0pp

Mean absolute error vs the reference method.

Model fit
0

Acid value and viscosity regressions on real resin.

Your next step

Put it on your reactor - starting with your own samples.

Send representative samples or R&D data from your PF, UF, MUF/MF or UFC process. We build and validate a chemometric model on your matrix and show you exactly what inline Raman would read on your line - before any commitment.

What would you like to do?

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