Cosmetics and Detergents
Real-time inline monitoring helps respond faster to adverse changes and fluctuations in the production process, reduce raw material losses, and maintain stable production quality.
Spectrally OS
Spectrally OS is an analytical layer of the system that transforms measurement data into clear and actionable information. Utilizing advanced chemometric models and data analysis algorithms, it supports real-time decision-making.
Spectrally OS - Technical Specification
Key Parameters
Spectrally OS
Operating system
Debian GNU/Linux 13.2
Chemometric models / predictive models
CNN, PLS, PCA
Communication Protocols
PROFIBUS, PROFINET, GSM
Data export formats
CSV / PDF / RAW
Operator interface (HMI)
SpectrallyUI
Spectral Libraries
Proprietary and publicly available spectral databases
Key Differentiators
Clear spectral interpretation for the operator
Alarms and process deviation detection
History and quality reporting
Spectrally OS: Key Features
Spectrally At-line/Lab bridges the world of laboratory precision with the speed of process analysis. It enables obtaining reliable results within seconds, supporting quality control, process development, and inline model validation.
AI Algorithms for Industry
Analytical models tailored to the process
Real-time data interpretation
Automatic signal analysis
Chemometrics for operational decisions
Intelligent process analysis
Action-ready data
Analytics supporting decisions
Dedicated software with proprietary analytical models
Analyte signal converted into a user-readable result
Rapid development and deployment of models in response to specific process issues
Real data for automating and optimizing the production process
What does the implementation of a Spectrally analyzer look like?
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Identification of critical points and risks
We jointly analyze where the greatest losses, quality deviations, and downtime risks occur in the process. Based on this, we select measurement points in specific processes that will yield the fastest return on investment.
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Feasibility study – testing process samples
We test samples from your process to confirm whether the measurement technology and algorithms meet the requirements. You will receive a clear report on the implementation potential.
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Architecture recommendation, technology selection, and ROI report
We design the measurement configuration (in-line / at-line / mobile), measurement points, integrations, and results reporting method. We present an implementation plan and a return calculation based on process data.
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Implementation and service support
We install the system, launch models, and train your team so that the results immediately support production and quality decisions. We provide service support, updates, and model development as the process evolves.
Industries
Spectrally OS Application
Petrochemicals
Petrochemical plants require continuous monitoring of process stream compositions to detect deviations faster and stabilize product quality. Spectrally supports inline monitoring, reduces raw material losses, and enables more efficient operational decisions.
Fertilizers
Fertilizer production requires stable control of key component concentrations and rapid detection of process deviations. Spectrally supports inline monitoring, improves batch repeatability, and relieves the quality control laboratory.
Chemicals and Polymers
Chemical and polymer production requires precise control of composition, reaction progress, and batch quality at every process stage. Spectrally supports inline monitoring, faster deviation detection, and stabilization of production parameters.
Environmental Monitoring
Environmental monitoring requires fast and reliable identification of contaminants in water, soil, and air to respond earlier to deviations and limit environmental risk. Spectrally supports inline and field measurements, helping shorten analysis time, increase inspection frequency, and streamline operational decisions.
Water and Wastewater
Water and wastewater management requires continuous control of medium quality and rapid identification of composition changes to stabilize treatment and purification processes. Spectrally supports inline monitoring, reduces delays associated with laboratory analysis, and helps respond faster to process deviations.
Spectrally OS - See Spectrally analyzer use cases
Check Our Case Studies
Paint and coating production Poland
Feasibility Assessment of Using Raman Spectroscopy for Differentiating Batches of White Paints and Identifying Mineral Filler Markers
In white paints, even minor formulation changes, particularly in the area of fillers and mineral additives, can translate into tangible production and performance parameters: viscosity, stability, opacity, whiteness, or susceptibility to sedimentation. The problem arises when differences only become apparent after a batch is completed or after a longer period, for example, in a customer complaint.
Chemical industry – adhesive and resin production Poland
Raw Material Identification for Adhesives in Seconds – Mobile Supply Control with Spectrally
In adhesive production, key raw materials – acrylate monomers, solvents, and isocyanates – arrive at the warehouse in various packaging types and from different suppliers. In practice, this necessitates rapid verification of whether the material on the pallet is exactly what was ordered and whether its purity meets the formulation requirements.
Industrial chemistry (alkyd resins) Poland
Real-time quality control of alkyd resins: correlation of viscosity and acid number with Raman spectrum
For alkyd resins in solvents, the key quality parameters—viscosity and acid number—are most commonly verified using laboratory methods on samples taken after filtration. This approach ensures precision but introduces a significant delay between production and quality decisions.
Search for compounds you want to measure
Spectral Characteristic Band Reference Search
Write to us and learn more
Aleksandra Łukasiewicz
Head of International Sales
- +48 512 554 952
- a.lukasiewicz@gekkophotonics.com