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Chemical and polymer production requires precise control of composition, reaction progress, and batch quality at every process stage. Spectrally supports inline monitoring, faster deviation detection, and stabilization of production parameters.
Monitoring Reaction Progress
Batch Quality Reproducibility
Losses Resulting from Late Problem Identification
Example chemical compounds we can monitor in your process
Real-time quality control, directly in the process
Measurement without sampling and without downtime
Designed for 24/7 operation, even in demanding conditions
Integration of results with control systems / QA reports
The bridge between the laboratory and production
Rapid verification of batch composition without tedious sample preparation
Support for scaling formulations from R&D to production
Real-time data visualization and analysis
Mobile raw material identification and incoming quality control (IQC)
Fast PASS/FAIL, even without opening the packaging (for transparent packaging)
A tool for raw material control at warehouse intake and in the field
Non-destructive measurement with results in seconds
Dedicated software with proprietary analytical models
Analyte signal converted into a user-readable result
Rapid development and deployment of models in response to specific process issues
Real data for automating and optimizing the production process
We jointly analyze where the greatest losses, quality deviations, and downtime risks occur in the process. Based on this, we select measurement points in specific processes that will yield the fastest return on investment.
We test samples from your process to confirm whether the measurement technology and algorithms meet the requirements. You will receive a clear report on the implementation potential.
We design the measurement configuration (in-line / at-line / mobile), measurement points, integrations, and results reporting method. We present an implementation plan and a return calculation based on process data.
We install the system, launch models, and train your team so that the results immediately support production and quality decisions. We provide service support, updates, and model development as the process evolves.
In white paints, even minor formulation changes, particularly in the area of fillers and mineral additives, can translate into tangible production and performance parameters: viscosity, stability, opacity, whiteness, or susceptibility to sedimentation. The problem arises when differences only become apparent after a batch is completed or after a longer period, for example, in a customer complaint.
In adhesive production, key raw materials – acrylate monomers, solvents, and isocyanates – arrive at the warehouse in various packaging types and from different suppliers. In practice, this necessitates rapid verification of whether the material on the pallet is exactly what was ordered and whether its purity meets the formulation requirements.
For alkyd resins in solvents, the key quality parameters—viscosity and acid number—are most commonly verified using laboratory methods on samples taken after filtration. This approach ensures precision but introduces a significant delay between production and quality decisions.
Spectral Characteristic Band Reference Search
Spectral Characteristic Band Reference Search