Each case starts with a common way the decision is taken and shows what changes when the value comes from the line.
Case 01A new target is confirmed on a sample once the line has settled.
With the probe: the thiosulfate trend shows when the line has settled at the new target, and the tank receives liquor on target sooner.
Case 02One sample describes one depth of the tank.
With the probe: homogeneity is read in the recirculation loop over a full turnover, and the lab check on the load starts from a mixed volume.
Case 03In a common routine each load waits for a lab result, and the queue grows with the season.
With the probe: each load carries its own time-stamped reading, and the lab checks samples on the schedule it sets.
These figures come from a phenol-formaldehyde resin producer that runs a Spectrally probe with the self-cleaning module on its reactor. The chemistry differs from a thiosulfate liquor; your feasibility study quantifies the gain on your own line.
Return on the installation at a phenol-formaldehyde resin plant.
On one line and one reactor at the same plant.
Up from about 58%, with availability, performance and quality all higher.
Readings per batch, one every 30 s, against about four lab results.
Thiosulfate, sulfate and homogeneity, each checked against your lab methods.
Recommended locations on your line, with process connection and holder.
The gain quantified as a documented scenario on your own data.
Installation, validation against your lab, operator training and integration.
Hope you find it interesting. Please contact us and talk about our analysis in detail.
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