Process analyzer that monitors chemical reactions in real time – using Raman spectroscopy, an optical method for analyzing composition. The system integrates directly with your production line and instantly detects deviations – before they impact product quality.
Proven implementations in industries:
Industrial and household chemical production
Cosmetics and detergent manufacturing
Resin, adhesive and silicone production
Fertilizer production
Water quality control
Wastewater monitoring
Key benefits:
Overreaction control
Early contamination detection
Regulatory compliance
What substances do we measure?
Liquids
Pastes
Powders
Molten materials
Benefits of implementation
- You measure composition directly in the production line
- You have continuous chemical composition monitoring
- You receive automatic interpretations
- You meet CSRD and ESG requirements
- You save raw materials, time, and energy – improving efficiency
- You avoid human errors
What is inline measurement?
Inline measurement is the analysis of chemical composition without sampling – directly in the production line, in real time.
Thanks to this:
- You eliminate delays related to transport and laboratory analysis,
- You minimize human errors,
- You monitor quality continuously,
- You react instantly to deviations before they affect the process.
This is a way to improve production accuracy and efficiency without changing the existing infrastructure.
Spectrally applications
in production and laboratory
Below are selected Spectrally applications:
Process and utility water
Detergents and cosmetic intermediates
Phenol-formaldehyde reactors
Cream and gel bases
Industrial water and wastewater
Liquid fertilizers
Why does it work?
Interpreting Raman spectra requires specialized knowledge and time-consuming analysis – which can delay results by several hours.
We interpret the spectra and convert them into clear numerical results. This allows process parameters to be adjusted in real time.
01
Real-time result
You see an exact numerical value instantly – no guessing, no need to interpret the spectrum.
02
Direct Measurement
The system measures composition where the reaction takes place (inline/online) – in the reactor or in the flow – so you don’t waste time on sampling and transport.
03
System Integration
Spectrally automatically reports data and connects with your MES or SCADA – saving time and avoiding manual entry and errors.
04
Integration in production
We install the system without modifying your line – it works immediately with your infrastructure and doesn’t interrupt production.
Specyfikacja techniczna
Parameter
Value
Measurement technique
Raman spectroscopy
Measurement type
Inline, Online, Atline, Offline
Laser wavelength
532 / 680 / 785 / 1064 nm
Sampling frequency
max 2 / min
Analytical station waterproofing
IP65
Main probe housing
Stainless steel
Analytical algorithms
Custom-tailored to specific requirements
Parameter
Value
Laser wavelength
532 / 680 / 785 / 1064 nm
Spectral resolution
-
Number of channels
-
Operating temperature
from 5°C to +35°C
Relative humidity
up to 95%
Power supply
12 / 230 V
Communication
Ethernet, Wi-Fi, RS485, Modbus
Analytical station waterproofing
IP65
Parameter
Value
Analytical algorithms
Custom-tailored to specific requirements
Operating system
Linux
Communication
Integration with SCADA, MES
Safe implementation process
01
We start by analyzing your challenges
We analyze each step to identify real measurement points.
We map out key stages and test if composition measurement is feasible. We check whether Raman spectroscopy works effectively for your substances.
02
We select measurement points that make sense
We identify the areas where Spectrally brings the most value.
We analyze your process and current quality control methods. Together with your team, we define where inline measurement makes a real impact – reducing losses, improving repeatability, and enabling faster response.
03
We adapt Spectrally to your production
We fine-tune algorithms and configure the equipment.
We create an implementation plan: adjusting algorithms to your needs and customizing the probe. The system is configured for your specific plant conditions.
04
We launch Spectrally and support your team
We train your team and support you from day one.
We install the system at your facility, train operators, the quality team, and maintenance staff. We’re with you during launch and beyond – ensuring calibration, algorithm development, and full technical support. Your team operates with confidence from day one.
Got questions?
We know that choosing a new analytical technology is an important decision. We’ve gathered the most common questions our clients ask about Raman spectroscopy and Spectrally’s capabilities to help you make an informed choice.
Didn’t find the answer you were looking for? Contact us!
spectrally@gekkophotonics.com
What chemical compounds does Spectrally detect in water?
Example applications can be found here: => See a sample Spectrally implementation.
You can also schedule a meeting with our expert to discuss other Spectrally applications in your facility by clicking the button below.
How is the Raman spectroscopy used in Spectrally different from HPLC?
Raman spectroscopy (Spectrally) and HPLC are two different analytical techniques with different applications. Below are the key differences:
Parameter
Spectrally (Raman)
HPLC
Analysis time
Several seconds
6–30 minutes
Sample preparation
None
Requires sampling and dilution
Safety
Contactless
Sample contact, contamination risk
Waste
None
Solvents and chemical waste
Maintenance costs
Low
High (columns, solvents)
Throughput
Very high
Single samples
Analysis method
Through transparent packaging
Only after opening
Environmental impact
Eco-friendly
Generates waste
We already have a spectrometer from another company — what makes Spectrally better?
Summary:
Spectrally identifies composition even in real, contaminated samples. Most systems only work with pure substances.
Data is presented as numerical values – clear even for non-specialists. The operator immediately knows what's happening in the process.
Spectrally works without interrupting the process and keeps up with line speed.
Optical analysis + dedicated algorithms, pattern recognition, and chemistry-specific calibration – not generic.
Spectrally supports CSRD directive compliance.
Spectrally is an industrial analytics platform that runs at the pace of your production. It analyzes complex mixtures in real time, supports operational decisions, and replaces outdated lab systems.
Dr Eng. Maciej Jaworski
Spectroscopy Techniques Expert
+48 786 867 071
maciej@gekkophotonics.com
Find out how much you can gain with Spectrally
Schedule a free production process audit
Audit scope:
- Mapping of your production process and quality parameters
- Concept for integrating Spectrally with your production line
- Preliminary solution design
- Estimated reduction of losses, raw material usage, and quality deviations
- Calculation of potential ROI
About us
Gekko Photonics is a Polish technology company that provides the industry with tools for instant real-time chemical analysis. We use Raman spectroscopy to enable faster, safer, and more sustainable process decisions. Our solutions are modular and fully customizable – allowing us to precisely match the needs of any facility, regardless of industry.
Contact
-
Gekko Photonics Sp. z o.o.
ul. Ksawerego Liskego 7
50-345 Wrocław , Poland - spectrally@gekkophotonics.com
